Custom Li-ion Battery Pack: Precision Power for Device Integration

Tailored Form Factors: Engineered to fit space-constrained internal equipment compartments.

Grade-A Cell Chemistry: Utilizing matched EVE/NCM cells for peak energy density and safety.

Integrated Smart BMS: Advanced protection against overcharge, deep discharge, and thermal instability.

Lightweight PVC Wrapping: Industrial-grade flame-retardant casing for AGVs, tools, and toys.

Industrial Reliability: Li-ion Battery Pack Integration

LTS Battery is a leading source factory in Dongguan specializing in high-density Li-ion battery pack configurations. These modules are optimized for internal integration, featuring industrial PVC wrapped designs that prioritize space efficiency and weight reduction. Utilizing professional lithium-ion technology, our packs deliver stable power for high-precision applications. Whether for medical devices or industrial robotics, we provide technical validation and full DDP logistics. For waterproof requirements, explore our subsea battery

Engineering of the Li-ion Battery Pack

High Power-to-Weight Ratio: Maximum energy density in a compact, non-waterproof form factor.

Custom Voltage & Capacity: Flexible configurations from 3.7V up to high-voltage industrial packs.

Precision Laser Welding: Automated assembly ensuring ultra-low resistance internal connections.

Rigorous Aging Protocol: 48-hour continuous stress testing before final insulation.

Technical Specifications: Li-ion Series

SPECIFIC MODEL PARAMETERS

Nominal Voltage

3.7V / 7.4V / 11.1V / 24V 36V or more

Nominal Capacity

2200mAh to 300Ah

Dimension (LWH)

Customized

Weight

Optimized for lightweight equipment integration

Terminal Type

JST / Molex / XT60 / SM or Customized connectors

Cell Technology

Grade-A Lithium-ion (NCM / LiFePO4)

Cycle Life

800 - 2,000+ Cycles (Customizable per cell type)

Integrated BMS

Over-charge, Over-discharge, Short-circuit & Thermal Protection

Charge Temperature

0°C to 45°C

Discharge Temperature

-20℃ to 60℃

Storage Temperature

-10℃ to 45℃

Precision Cell Matching & Automated Laser Welding

PVC wrapped lithium-ion battery pack for medical and robotic devices

100% BMS Functionality & Safety Aging Protocols

  • Precision Laser Welding: We utilize automated laser welding to ensure zero-defect internal connections for high-density li-ion battery packs, significantly reducing internal resistance and heat buildup.
  • 100% Smart BMS Calibration: Every custom module undergoes 48-hour continuous aging and stress testing to verify overcharge, deep discharge, and thermal protection protocols.
  • Grade-A Cell Matching: We exclusively utilize matched LiFePO4 or NCM cells with balanced internal resistance and voltage to ensure a consistent 2,000+ cycle service life.
  • Tailored Form Factors: Specialized assembly and insulation protocols designed specifically for space-constrained applications in medical devices, intelligent toys, and portable industrial tools.

Global Applications for Customized Li-ion Battery Packs

    • mart Home Robotics: Specialized energy solutions for vacuum robots (sweeping robots), window cleaners, and smart lawn mowers.

    • Service & Delivery Robots: Sustained power for hotel service robots, food delivery units, and commercial reception bots.

    • Industrial Automation: Primary energy source for AGVs, AMRs, and automated warehouse sorting systems.

    • Medical Equipment: Reliable, long-life power for mobile medical carts, portable ventilators, and diagnostic devices.

    • Intelligent Toys & RC: High-discharge battery packs for professional RC models, drones, and educational robotic kits.

    • Portable Power Tools: Durable energy for cordless garden tools, construction equipment, and industrial handheld devices.

    • Specialized Inspection Bots: Dedicated power modules for pipe inspection crawlers and security patrol drones.

Global DDP Shipping for Li-ion Battery Pack Units

UN38.3 Certified Packaging | DDP/CIF Global Shipping to North America, Europe, and Asia-Pacific.

Mass production of PVC wrapped lithium battery packs at LTS Dongguan factory

UN38.3 Certified Packaging for International Freight

  • UN38.3 Certified Packaging: All batteries are secured in custom-fit shock-absorbent EPE foam and encased in heavy-duty UN-certified plywood crates to prevent any impact damage during international transit.
  • Anti-Static & Moisture Protection: Units are vacuum-sealed in anti-static moisture-proof bags to ensure your Lithium Battery arrives in factory-fresh condition, regardless of environmental humidity during shipping.
  • Flexible Shipping Terms: We provide professional DDP, CIF, and FOB services. We have extensive experience in shipping to major industrial hubs in North America (Los Angeles/New York), Europe (Hamburg/Rotterdam), and Southeast Asia.
  • Compliance Documentation: Full sets of MSDS, UN38.3, and Sea/Air Transport Certificates are included with every wholesale order to ensure smooth and rapid customs clearance.

Li-ion Battery Pack Support & FAQ

Technical guidance on customized li-ion battery pack and industrial robotics power configuration.
Do you offer custom dimensions for the li-ion battery pack?
Yes, as a source factory, we specialize in tailoring the form factor to fit your specific device compartment.
We utilize industrial-grade, flame-retardant PVC heat shrink to ensure safety within your equipment.
Our engineers can configure the smart BMS with CAN/RS485/Bluetooth to match your system’s communication requirements.
Yes. As a source factory, we specialize in tailoring the Li-ion battery pack form factor to meet the specific spatial constraints of your robotics or industrial equipment.

Request a Technical Quote for Your Custom Project

Expert Factory Support for Robotics, Medical & Smart Devices

LTS Battery is your dedicated source factory in Dongguan for high-performance Li-ion battery pack solutions. We provide tailored form factors for sweeping robots, medical equipment, and smart toys with integrated BMS safety protocols. Reach out to our engineering team for technical validation, factory-direct pricing, and reliable global DDP logistics.

LTS is your best choice for Consumer Electronics Battery Wholesale with 100% quality guarantee.

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